Against the backdrop of Industry 4.0, traditional lighting can no longer meet the demands of smart manufacturing for efficiency, safety, and low carbon emissions. Leveraging military-grade technical expertise and IoT intelligence, ROYAL Lighting has launched a full-scenario smart industrial lighting solution. Through precise light control and data-driven technology, it creates an intelligent lighting environment characterized by "zero loss, zero risk, and zero redundancy" for industrial clients worldwide.
Dynamic Lighting Environment Matching: Equipped with millimeter-wave radar and light sensors, the system real-time captures workshop personnel flow, equipment operation status, and natural light intensity to automatically adjust illuminance (50-1000lux) and color temperature (3000K-6500K). For example, in an automobile final assembly workshop, the system switches between "welding mode" (high color rendering index, CRI≥97) and "logistics mode" (low glare for energy saving) based on the precision requirements of workstation tasks. This reduces visual fatigue while cutting energy consumption by 45%.
Light Spot Tracking Technology: Powered by digital twin algorithms, the lights automatically track mobile equipment such as AGV carts and forklifts, forming a "mobile light cover". This eliminates blind spots of traditional fixed lighting and increases warehouse picking efficiency by 28%.
Fault Prediction System: Built-in AI diagnostic chips monitor 27 parameters in real time, including lamp temperature, current, and light decay. Early warnings for potential faults are sent 72 hours in advance via the Tuya Smart Platform. After application in a food processing plant, the frequency of lamp replacements dropped from 3 times per year to 0.2 times, reducing maintenance costs by 93%.
Remote OTA Upgrade: Supports remote firmware updates, enabling function iterations without on-site operations. A chemical enterprise upgraded its "explosion-proof mode" remotely, improving the lamp stability in dusty environments by 50% and shortening maintenance response time to 15 minutes.
Energy Consumption Digital Dashboard: Via LoRa wireless networking, the system displays real-time energy consumption data across all areas and automatically generates peak/off-peak electricity usage reports. After deployment in an electronics factory, the peak-shifting power strategy helped save over RMB 120,000 in annual electricity costs.
PV-Storage Integration System: Seamlessly connects to the factory’s photovoltaic power generation system, prioritizing green energy for lighting. Combined with energy storage batteries, it achieves "zero-carbon lighting". A case study of an auto parts factory showed that the system reduced the lighting carbon footprint by 73% and obtained the EU CE-certified low-carbon label.
IP69K + Anti-Corrosion Coating: Die-cast aluminum housing with nano-ceramic coating ensures a 100,000-hour lifespan in extreme environments such as -40℃ cold storage and ports with 10% salt spray concentration—5 times longer than traditional lamps.
Intrinsically Safe Design: For explosion-proof scenarios, non-electrified fiber optic light guidance technology is adopted to place the light-emitting module in a safe area, completely eliminating the risk of electric sparks. Certified by both ATEX and IECEx, these lamps are widely used in oil and gas storage areas of enterprises like PetroChina and CNOOC.
Direct MES System Connection: Via the OPC UA protocol, it interacts in real time with the factory’s Manufacturing Execution System (MES) and adjusts lighting strategies based on production schedules. A tire factory realized a "lights-out production" mode, reducing energy consumption in unmanned night workshops to 8% of daytime levels while lowering product defect rates by 1.2 percentage points.
5G Edge Computing: In smart mining scenarios, lamps integrate 5G modules to real-time transmit underground data (e.g., temperature, humidity, dust concentration). Linked with smart safety helmets, they trigger emergency evacuation commands—3 times faster than traditional systems.
Circadian Rhythm Lighting: Dynamically adjusts color temperature and illuminance based on human melatonin secretion patterns. After application in a precision electronics workshop, employees’ nighttime fatigue decreased by 41%, and product inspection accuracy rose to 99.8%.
Customizable Lighting Design: Supports 16 million dynamic color renderings, allowing brands to customize lighting with corporate colors. A new energy vehicle factory adopted blue-themed lighting, increasing employee job satisfaction by 23% and reducing turnover by 18%.
Precision Assembly Workshops: Medical-grade shadow-free lighting with CRI≥97 reduced the misjudgment rate of mobile screen inspection from 0.8% to 0.03%, earning certification for global procurement by Foxconn.
Automated Warehouses: Linked with the Warehouse Management System (WMS), shelf lights automatically display picking paths. This helped a logistics center process over 100,000 orders per day—a new industry record.
Aerospace-Grade Sealing Technology: In -25℃ cold storage, the lamp maintenance cycle extended from 1 year to 5 years. After application in a fresh e-commerce enterprise, annual cold chain lighting loss costs dropped from RMB 150,000 to RMB 24,000.
Anti-Frost Technology: Nano heating films keep the lamp surface temperature constant at 5℃, completely eliminating condensation risks caused by temperature differences in traditional lighting. Certified to UL 94 V-0 flame retardant standards.
Intrinsic Safety Certification: Lamps operate continuously for 30,000 hours without faults in environments with 0.5% hydrogen concentration. They have been deployed in core facilities of enterprises like BASF and Wanhua Chemical.
Emergency Linkage System: Connected to combustible gas detectors, the system automatically switches to red flashing warning lights when leaks are detected. It also sends alerts to all employees’ mobile phones via 4G network, with a response time of less than 2 seconds.
Impact-Resistant Design: Passing 10J impact tests, the lamps remain stable even beside crushers with 15g vibration intensity. After application in a port, nighttime loading/unloading efficiency increased by 35% and accident rates dropped by 76%.
Wide Voltage Adaptation: Supporting 85-528V wide-range input, the lamps avoid flicker even in unstable power grids of remote mines, reducing visual fatigue for rock drill operators by 62%.
PV-Storage System: A semiconductor park achieved 100% green energy supply for lighting via solar panels and energy storage batteries, reducing annual CO₂ emissions by 124 tons and earning LEED Platinum Certification.
Carbon Footprint Tracking: The system automatically generates lighting carbon emission reports, with data precise to each lamp’s carbon contribution. This helps enterprises meet ESG disclosure requirements—one new energy enterprise even secured a 3.2% reduction in European carbon tariffs.
ROYAL Lighting: Making industrial light smarter, safer, and more sustainable.
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